Multi-Link SR-2 Installationshandbuch

Installation Manual-AProviding equipment and services to manage controlled-temperature environments for food and other temperature-sensitive products

9Trailer Requirements

10Evaporator Opening RequirementsEvaporator OpeningThe location of the unit mounting bolts and evaporator opening in the front wall is critical.VERIFY

11Evaporator Opening Requirements

12Mounting Hardware RequirementsMounting BoltsNOTE: The location of the unit mounting bolts in the trailer front wall is critical to proper unit insta

13Mounting Hardware Requirements

14Unit Dimensions

15BLANK PAGE

16Battery Selection GuideRefer to Service Bulletin T&T 446 for more information regarding Battery Selection and Maintenance.IMPORTANT: The specifi

17Group 31 Battery Dimensions

18Lifting Bar DimensionsI. Recommended material: 76.2 mm (3.00 in.) x 12.7 mm (0.50 in.) mild steel.II. Use forged chain links and hooks, clevis and p

Installation Manual—ATrailer EditionSPECTRUM™ DE SR-2Multi-Temperature SystemsTK 53542-2-IM (Rev. 7, 06/12)Copyright© 2006 Thermo King Corp., Minneapo

19Lifting Bar Dimensions

20Surface Mounted Status Light Dimensions (Option)Contact your Thermo King Dealer for specific part numbers.Standard Display and Fuel Combo DisplayTri

21Flush Mounted Status Light Opening Dimensions (Option)Contact your Thermo King Dealer for specific part numbers.NOTE: Dimensions shown will accommod

22Rear Remote Controller Dimensions (Option) Contact your Thermo King Dealer for specific part numbers.

23Door Switch Dimensions (Option)Contact your authorized Thermo King Dealer for specific part numbers.

24Required Tools1. Safety Glasses2. Drill3. Drill Bits4. Tape Measure5. Mechanics Tools6. Lifting Bar7. Work Platform (Recommended)8. Torque Wrench9.

25Required Tools

26Installation Components1. Locking Nuts2. Washers3. Self Tapping Screws4. Clamps5. Cable Ties6. Fuel Line Hose1/4 in.3/8 in.7. Fuel Line Fittings1/4

27Installation Components

28Unpacking the UnitUnits are shipped attached to disposable wooden pallet wrapped with protective cardboard and plastic stretch wrap.NOTE: To avoid u

2Release HistoryReleased 08/06Rev. 1 (01/07) Updated art to show correct 8 wire remote controller harness, multiple door switch harness with diodes an

29Unpacking the Unit

30Installing the UnitAccess to Mounting Holes (Detail II)1. Top side mounting hole through the hinged roadside grille.2. Center side mounting hole thr

31 Installing the Unit

32Installing the Drain HosesInstalling the Drain Hoses1. Drain Hoses should run straight down the trailer wall from the unit with no kinks or bends.2.

33Installing the Drain Hoses

34Installing the UFLS (Option)Important Installation InformationThe Ultrasonic Fuel Level Sensor (UFLS) should be installed into the fuel tank before

35Installing the UFLS (Option)

36Installing the Fuel Tank - 50 Gallon, 22'' Diameter, AluminumOPEN STYLE TANK MOUNTING BRACKETIMPORTANT FUEL TANK INSTALLATION INFORMATIONE

37Installing the Fuel Tank - 50 Gallon, 22'' Diameter, AluminumOPEN STYLE TANK MOUNTING BRACKETStandard crossmember spacing shown. For other

38Installing the Fuel Tank - 50 Gallon, 22'' Diameter, AluminumOPEN STYLE TANK MOUNTING BRACKETFuel Tank InstallationNOTE: Location of mount

3SPECTRUM DE SR-2 Multi-Temperature Systems

39Installing the Fuel Tank - 50 Gallon, 22'' Diameter, AluminumOPEN STYLE TANK MOUNTING BRACKETOpen Style BracketFlangeOrient Tank Verticall

40Installing the Fuel LinesFuel Line Installation1. Install the fuel line bracket to the pre-drilled hole in the frame. This hole is located in the fr

41Installing the Fuel LinesVerify the factory installed fuel line fittings are tight prior to mounting the bracket onto the frame.

42Installing the UFLS Harness (Option)“Solid State” Ultrasonic Fuel Level Sensor (UFLS)Harness Installation and RoutingNOTE: The Ultrasonic Fuel Level

43Installing the UFLS Harness (Option)Ultrasonic Fuel Level Sensor (UFLS)Heat Shrink TubingCrimp and Solder Style Connectors Interconnect Harness

44Installing the Status Light (Option)InstallationNOTE: Surface mounted status light installation shown, flush mounted light installs into recessed op

45Installing the Status Light (Option)4-Pin 8-Pin

46DE Split-Evaporator Installation Return AirflowRestrictions of the return airflow adversely affects the performance of the unit. The area directly b

47DE Split-Evaporator InstallationIII

48DE Split-Evaporator InstallationSealing Air GapsNOTE: The following areas must be properly sealed to prevent air leakage and allow the unit to opera

4IntroductionInstallation Manual-A was written to assist with the installation of the Thermo King SPECTRUM DE SR-2 refrigeration systems onto trailers

49DE Split-Evaporator Installation I II III

50DE Split-Evaporator InstallationTypical DE Split-evaporator InstallationOnly one of many possible configurations is shown for the Spectrum DE applic

51DE Split-Evaporator Installation 288.0 in.(7315 mm)24.00 in.(609 mm)AFD59148710295411316

52Installing the Rear Remote Controller (Option)Foamed-In-Place InstallationNOTE: Verify mounting location and all dimensions before installing the re

53Installing the Rear Remote Controller (Option)

54Installing the Rear Remote Controller (Option) Retro-Fit InstallationNOTE: Verify mounting location and all dimensions before installing the1. Cut o

55Installing the Rear Remote Controller (Option)

56Installing the Door Switch (Option)When installing CargoLink wireless door switches, see TK 55151 CargoLink Installation Manual. NOTE: These instruc

57Installing the Door Switch (Option)Right Angle MountingTop x Top MountingSide x Side Mounting

58Installing the Door Switch (Option)Contact your Thermo King Dealer for specific part numbers.NOTE: The Door Switch Harness Connectors are located at

5Table of ContentsSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Trailer Requiremen

59Installing the Door Switch (Option)Interface Harness Wiring Door Switch WiringRED = (12 Vdc) POWER RED = (12 Vdc) POWERBLACK = (CH) GROUND BLACK = (

60CargoWatch™ Sensor Locations (Option)Sensor locations for Domestic Applications as required by customer.1. Sensor #1 is located in the evaporator si

61CargoWatch™ Sensor Locations (Option)

62Connecting the CargoWatch™ Sensors (Option)NOTE: ONLY CargoWatch Sensors Can Be UsedCONNECTING SENSORSNOTE: The sensor are not polarity sensitive.1.

63Connecting the CargoWatch™ Sensors (Option)

64Installing the BatteryNOTE: Thermo King units are designed for one 12 volt, group 31 battery. The battery must be suitable for deep cycling, heavy d

65Installing the BatteryStandard Battery Hold Down BracketOptional Heavy Duty Battery Hold Down Bracket

66Installing the Bottom PanInstallationNOTE: Anti-seize lubricant applied to the threads of the stainless steel mounting hardware is recommended.1. Re

67Installing the Bottom PanMODEL 50 UNITS ONLYThe receptacle box needs to be lifted up to access one of the bottom pans front mounting bolts.

68STOP!SPECTRUM DEMULTI-TEMPERATURESYSTEMS ONLY!TO INSTALL THE SPECTRUM REMOTE EVAPORATORS AND COMPLETE THIS INSTALLATION REFER TO:INSTALLATION MANUAL

6Safety PrecautionsThe symbol appears next to a point that is particularly important:DANGER: Addresses a circumstance that, if encountered, will lea

69STOPCautionThermo King Multi-Temp host units are shipped with a 35 kPa (5 psi) holding charge of R-404A. This holding charge of approximately 1 kg (

Installation Manual-AProviding equipment and services to manage controlled-temperature environments for food and other temperature-sensitive products

7Safety Precautions (continued)Battery Installation and Cable Routing RefrigerantFirst AidFROST BITE: In the event of frost bite, the objectives of F

8Trailer RequirementsApproximate WeightSPECTRUM DE (1670 lbs.) to 885 kg (1950 lbs.)DANGER: The front trailer must be structurally strong enough to su